Ten years dedicated to custom engineering plastics parts manufacturers
Ten years dedicated to custom engineering plastics parts manufacturers
Several case studies highlight the successful implementation of strategies to maximize injection mold lifespan, demonstrating the benefits of proper material selection, design optimization, and maintenance practices.
Assist global clients in engineering material,professional custom injection molding service，CNC machining service.We can provide you with one-stop solutions.
Those plastics materials like UHMW-PE , MY Nylon , PA6 , POM , HDPE , ABS , PU , PC , PVC, PP , PET , PBT , Acrylic , PEEK , PPS , PTFE , PVDF , PAI , PEI , PSU , PI , PBI etc., they have different characteristic ! For example flowing temperature , crystallization speed , heat dispense , viscosity , pressure, speed , deformation and stripping .
Thanks for clients all along support , we gain lots of successful and failure cases , those experiences we store in database , which guide our new staff avoid same mistake. Today our comprehensive service from industrial design, mold design and manufacturing, volume production and production is based on an end-to-end quality assurance system that delivers an efficient, cost-saving, turnkey solution in plastic injection molding manufacturing.
Our mold team uses the lasted new version software design programs: UG, ProE, SolidWorks, Catia, Rhino etc., you can send any type of drawings xmt,step,vad or .iges. We also give you service is reverse engineering, we can follow your sample to create a completely new 3d drawings and the molds.
Our clients include medical industry, automobile, electronics industry, consume plastic products, etc., Our skilled technician and mould maker specialists work with each individual client and use the best material available for each application, Guides your project through each phase of development to save you time and money. We will explain whole process efficiently in five main stages: the production of the technical preparation stage, the preparation stage of raw materials, parts and components processing stage, assembly and commissioning phase trial identification stage. It is clear and confident to achieve success .
Case Studies: Successful Mold Lifespan Maximization
Several case studies highlight the successful implementation of strategies to maximize injection mold lifespan, demonstrating the benefits of proper material selection, design optimization, and maintenance practices. These examples provide valuable insights into how manufacturers can enhance the durability and performance of their molds.
One notable case study involves a leading automotive manufacturer that faced frequent mold failures due to high injection pressures and temperatures. By switching to high-performance tool steel and incorporating conformal cooling channels using additive manufacturing, the company significantly extended the lifespan of their molds. The optimized cooling system reduced thermal stress and improved cycle times, resulting in higher production efficiency and reduced downtime.
Another case study features a consumer electronics company that implemented a comprehensive maintenance program to address wear and corrosion issues. The company conducted regular inspections, used corrosion-resistant materials, and applied protective coatings to their molds. By proactively addressing potential issues and performing timely repairs, the company was able to extend the lifespan of their molds and maintain consistent product quality.
A third case study involves a medical device manufacturer that optimized their mold design to enhance durability and ease of maintenance. The company incorporated rounded corners, adequate draft angles, and removable inserts into their mold design. These features helped distribute stress more evenly, reduce wear, and simplify maintenance tasks. As a result, the company experienced fewer mold failures, lower maintenance costs, and improved production efficiency.
These case studies demonstrate that by implementing proven strategies, such as selecting the right materials, optimizing mold design, and maintaining regular maintenance practices, manufacturers can significantly enhance the lifespan and performance of their injection molds.
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