Ten years dedicated to custom engineering plastics parts manufacturers
Ten years dedicated to custom engineering plastics parts manufacturers
The Advantages and Disadvantages of Moulding Injection Injection molding has a number of advantages. It minimises molding costs and is a highly repeatable way of producing plastic or elastomeric parts with h
Assist global clients in engineering material,professional custom injection molding service，CNC machining service.We can provide you with one-stop solutions.
Those plastics materials like UHMW-PE , MY Nylon , PA6 , POM , HDPE , ABS , PU , PC , PVC, PP , PET , PBT , Acrylic , PEEK , PPS , PTFE , PVDF , PAI , PEI , PSU , PI , PBI etc., they have different characteristic ! For example flowing temperature , crystallization speed , heat dispense , viscosity , pressure, speed , deformation and stripping .
Thanks for clients all along support , we gain lots of successful and failure cases , those experiences we store in database , which guide our new staff avoid same mistake. Today our comprehensive service from industrial design, mold design and manufacturing, volume production and production is based on an end-to-end quality assurance system that delivers an efficient, cost-saving, turnkey solution in plastic injection molding manufacturing.
Our mold team uses the lasted new version software design programs: UG, ProE, SolidWorks, Catia, Rhino etc., you can send any type of drawings xmt,step,vad or .iges. We also give you service is reverse engineering, we can follow your sample to create a completely new 3d drawings and the molds.
Our clients include medical industry, automobile, electronics industry, consume plastic products, etc., Our skilled technician and mould maker specialists work with each individual client and use the best material available for each application, Guides your project through each phase of development to save you time and money. We will explain whole process efficiently in five main stages: the production of the technical preparation stage, the preparation stage of raw materials, parts and components processing stage, assembly and commissioning phase trial identification stage. It is clear and confident to achieve success .
Why Are Moulding Injection So Expensive?
1. Material cost
Injection Molding are subjected to thousands of pounds of pressure and heat per cycle. Therefore, the mold needs to be made of a strong and durable material that can withstand harsh operating conditions without deformation. These molds are usually made of different grades of steel or aluminum.
The choice of mold material may depend on the number of parts to be produced. The more parts to be produced, the better quality and more expensive steel should be used.
2. Mold structure
A variety of complex components are manufactured and assembled using a range of manual and automated processes to form injection molds or die tools to guarantee a reliable and repeatable injection molding process. These parts use specialized machinery (including CNC machining and EDM(electric discharge machining)) to form tight tolerances, which greatly increases the cost.
3. Mold complexity and aesthetics
Some mold design decisions, such as side pull, cavity count, texture, multi-material shooting, tight tolerances, engraving, undercutting features, insertion, etc., will also significantly increase mold costs. While costly, these design decisions may be necessary or beneficial in the later stages of the process.
4. Labor cost
Don't forget to factor in labor costs. Designing, manufacturing and assembling injection moulds is a labor-intensive and complex process that takes time and skill to do properly. Injection mold manufacturers and designers are highly trained experts and are not cheap. If you're stingy about this, you may end up paying for these costs later.
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