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New technology to promote the development of Plastic Mould manufacturing

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2017-12-04
1. High-speed cutting Plastic Mould machine applicationsPlastic Mould

High-speed cutting machine with high-speed, intelligent and precision advantages: high speed spindle machine, table moving speed. The main spindle structure, the maximum spindle speed is significantly higher than the mechanical structure. Such as a model of cross-track high-speed five-axis gantry machining center, the spindle speed up to 42 000 r / min, table rapid moving speed of 42 m / min. The X / Y axis is driven by a linear motor, which offers the following advantages over traditional ball screw drives: direct drive, high path accuracy and no backlash. The bed adopts Crane structure, all the axial moving parts are moved above the column, and the workpiece is fixed on the working table so that the quality of the workpiece does not affect the mechanical processing performance. The intelligent thermal compensation system can perform real-time dynamic compensation without the need for the operator For a long time or until the machine reaches a state of thermal stability began to process, but the start can be a direct start of precision milling, the machine automatically on the tool center point thermal displacement compensation, improve the accuracy of the workpiece, and enhance the processing Stability; integrated bed structure design, enhance the overall rigidity of the organization to ensure the accuracy and stability of mechanical performance.
The application of high-speed machine tools and precision tooling systems offers unparalleled advantages over high-speed machining in comparison with conventional milling: rapid removal of large amounts of excess material during roughing and high surface finish during finishing , Reducing the time for subsequent polishing. Such as with φ 10mm ball milling cutter, milling distance of 0.2mm walk, the theoretical residual height of the workpiece surface is only 0.001mm. For some stamping die does not require polishing, you can directly debug. Applications High-speed machining simplifies the machining process, saves part of the cost, and does not cause surface hardening due to electrical machining. High-speed machining with very small feed rates and depth of cuts for high-quality machined surfaces allows for smaller fillets and Plastic Mould to be machined with smaller diameter tools, sometimes eliminating the need for fitter polishing operations and preventing Human factors on the accuracy of the destruction of the mold.

2. CAD / CAM / CAE technology applications

CAD / CAM / CAE technology combines Plastic Mould product design, mold design, mold manufacturing and data analysis, greatly improving the design quality of mold products, shortening the mold design and manufacturing cycle, reducing the Plastic Mould product cost, and improving the Plastic Mould development level and competition Force is of great importance.

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