Production Application of Automotive Injection Molding In the automotive sector, injection molding is one of the primary methods manufacturers use to form plastic parts. However, it's difficult to make a list of the plastic parts in a car produced us
Why injection Moulding Injection Parts ?
For quality , injection is better, the smoothness and flatness can be done on the mold, and the strength is also good. Some transfers during mechanical processing, the sharp edges may be difficult to process beautifully . But mass injection need big quantity to open mould to decrease unit price because of expensive mould .
Production Application of Automotive Injection Molding
In the automotive sector, injection molding is one of the primary methods manufacturers use to form plastic parts. However, it's difficult to make a list of the plastic parts in a car produced using injection molding, so we'll take a look at some of the main ones.
1. Components under the hood
Over the past two decades or so, manufacturers have transitioned to plastic for many under-hood components that were previously made of metal. For these applications, strong polymers such as ABS, nylon and PET are common. However, manufacturers now use injection molding to make parts such as cylinder head covers and oil pans. This method has lower weight and cost compared to metal parts.
2. External components
Injection molding is a well-established process for many exterior automotive components, including fenders, grilles, bumpers, door panels, floor rails, light covers and more. A splash guard is a good example of the durability of an injection molded part. In addition, the parts that protect the car from road debris and minimize splashes are often made of rubber or other durable and flexible materials.
3. Internal components
Manufacturers also use automotive plastic injection molding to produce many automotive interior parts. They include instrumentation components, interior surfaces, dashboard panels, door handles, glove boxes, air vents and more. In addition, they use injection molding to produce decorative plastic elements.
Your project begins when you meet with our expert mold engineers and toolmakers to design precision molds to produce injection molded products with tight micro tolerances. We have the capacity to manufacture over 100,000 parts per day, and we can also successfully produce short-run high-value, high-end specialty medical equipment accessories.
Automotive Injection Molding
Use specialized molding machines, injection molds, and a range of thermoplastic and elastomeric materials to create automotive components such as dashboards, door panels, front and rear bumpers, and automotive fenders. Automotive injection molding is used both for the production of individual components and for the continuous production of entire body shells and other large components. Automotive injection molding is an efficient and cost-effective process for producing automotive components.
Our capabilities:
1.Drawing software:Customer provide the 2D drawing or 3D data in DXF, DWG, PRT, SAT,
IGES, STP format etc, or just send us the sample.
2.Prototype design and production assembly
3.Material:POM, AS,ABS,PS,PP,PVC,PBT,PE,PMMA,PA etc.
4.Mould Cavity: Single or multi-cavities based on customer' s requirement
5.Mould date:10-25 days
6.Mould life:100,0000shots or as customer's request
7.Surface Finish: chrome plating, silk-printing, texture, color painting etc.
8.Sample confirm: We will send trial sample to customers before shipment,If the sample isn't
satisfied by customers.We will modify mould until customers satisfaction.
Product Paramenter
Company Name
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Guangdong Engineering plastics Industries(Group)Co,Ltd
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Brand
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Guangdong Engineering plastics
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Main Product
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Precision mold, Injection mold, Extrusion mold, Injection plastic products, etc
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Injection Machine
(Double Color)
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88T, 90T, 120T, 168T, 200T,250T,380T,420T,600T,800T,1000T,1200T,1500T,2200T,2800T,3000T
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Application
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Electronics industry, Medical industry, Home appliance industry, Aerospace, Shipbuild industry, Household goods, Automobile industry, Machinery industry,Machinery industry,Semicoductor industry,Food processing, Robot industry,etc
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Mould Base
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LKM Standard,DME Standard,HASCO Standard,FUTABA Standard,Self-made Standad ,etc.
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Mould Material
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718H/738H/718/738/NAK80/S136/S136H/2738/2316/H13/P20/2344ESR/8407/SKD-61, etc
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Moud Precision
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+/-0.01mm
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Mould Life
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100k-1000K shots
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Mould Cavity
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Single cavity, multi-cavity
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Runner System
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Hot runner and cold runner
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Manufacturing Equipments
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Guangdong Engineering plastics company has OWM:Imported CNC equipment, EDM machines, Imported mirror wire cutting machines, High-speed precision engraving machines, Laser cutting machines, Sodick slow threading machines, Precision grinders, Plastic injection molding machines,Double color injection machines,etc
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Plastic Raw Material
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Nylon6, Nylon66, PA6, PA66, PA6+GF, ABS, ABS+GF, ABS+PC, POM(Derlin), PP, PE, PC, PVC, PMMA(Acrylic),TRU,EPDM,NBR, Silicon,UHMWPE,PVDF,PTFE,ETFE,PFA,PCTFE,FEP,PVF,PSF, PEI, PSU,PPSU, PPS, PEEK, PAI, PI, PBI,etc.
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Color
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white,black,gray,green,blue,pink,yellow,golden,natural color and custom color,etc
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Surface Treatment Tech
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Polishing,Painting,Electroplate,Anodizing, Brushing, Silk Screening,Water Transfering, Leather Covering,Texture, Sanblasting,Gilding, UV Painting…
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Product Drawings
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2D Drawings, 3D Drawings, product samples, or the size of the multi-angle pictures
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Lead time
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15-30 working days for injection moulds,plastic products according to quantity
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Quanlity System
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ISO 9001, RoHS Srandard, etc
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Our Spirit
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"Engineering Plastics" can be used instead of "Steel"!
Science and technology will change the future!
Guangdong Engineering Plastics Industries Company!
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Other
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24 hours instant and comfortable customer service!
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Shipping status notification during delivery!
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Regular notification of new styles & hot selling styles!
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We have a wide range of customization:Moulding Injection
Industrial Moulding Injection,Electronic Moulding Injection
Automotive Moulding Injection,Medical Moulding Injection
PU Injection Molded Parts
For injection molding, the products will be sent for 15 days. And we support OEM and ODM.
PROFESSIONAL ENGINEER TEAMS AND SALES TEAMS
We have the professional engineer teams and sales teams. The maximum size of engraving machine in our manufacture is 2000mmx4000mmx400mm. Engineers and salesmen have more than 10 years of experience, specializing in medical, electronic and automotive products.
IMPORTED EQUIPMENT
We have the high quality CNC and EDM machine tools from HAAS、MOKRON、OKUMA、AGIE、MAKINO, such as, milling machines and 4 axis CNC milling machines, which have a capacity to process 200mmx4000 screw stably and precisely.
FAST DELIVERY
There are two shifts in the workshop every day. The fastest lead time of the plastic sheets is within one day. Thus, the delivery time is fast.
ONE- STOP SERVICE
We provide product design and 3D printing services. Having 58 engraving machines and CNC milling machine production lines, we can provide manufacture, operation testing and various services.
FACTORY PRICE WITH NICE QUALITY
We have IS09001 international quality management system, and Chinese manufacture cost control experiences! Therefore, when you compare us with others, we can help you save about 20% ~ 30% of manufacturing costs
EXCELLENT AFTER-SALES SERVICE
We provide excellent after-sales services to our clients for 3 years after their receipt of the products . Most of our customers have been working with us for more than 15 years ,with the co ntinuous trust,satisfaction and cooperation with us till now.
We also have multiple certifications ISO SGS FDA etc.
wide range of applications
Household utility ware, Auto components, Computer electronics, Electronics components,
Marketing samples, Medical & dental products, Model shops, toys, hobby,
New product design & development, Furniture Design, Civil Engineering, Construction.
For injection molding, the products will be sent for 15 days. And we support OEM and ODM.